Total Productive Maintenance

Total Productive Maintenance (or TPM) is a comprehensive productivity strategy designed to empower every level of your organization to become deeply involved in equipment effectiveness. The ultimate goal being to improve overall equipment effectiveness.

TPM is a philosophy designed to integrate equipment maintenance into the manufacturing process. The goal of TPM program is to eliminate losses tied to equipment maintenance or, in other words, keep equipment producing only good product, as fast as possible with no unplanned downtime.

The main objective of TPM is to eliminate six major losses in production:
  • Downtime losses
  • Setup losses
  • Speed losses
  • Idle minor stoppages
  • Quality losses
  • Startup losses
Many companies struggle to implement TPM due to two main reasons. First is in understanding the linkages between the eight pillars and true operational excellence—many books on TPM will be long on theory and short on implementation details. The second is that TPM require more time, efforts and resources that many companies believe they can afford. This is due to amount of initial involvement and training required.

SSCX combines our expertise in project management, change management, and behaviour change in implementing Total Productive Maintenance. Our straight-forward approach has successfully helped many organizations improve their overall equipment effectiveness. Hence, profitability.

TPM program deploys eight major pillars site-wide to ensure operational excellence:

  • Autonomous Maintenance
  • Focus Improvement
  • Planned Maintenance
  • Technical Training
  • Equipment Maintenance
  • Quality Maintenance
  • Administrative Management
  • Environmental Health & Safety Management
We offer free initial discussion and executive briefing for qualified companies.
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What is OEE?
OEE is Overall Equipment Effectiveness. OEE is a metric to indicate the current performance of manufacturing process. OEE = Availability x Performance x Quality.
What is the Standard Level of OEE?
The world class level of OEE is 85%. Again, 85% is a result of Availability x Performance x Quality.
Is There Any Standard for Availability or Performance?
OEE Factor World Class
Availability 90.0%
Performance 95.0%
Quality 99.9%
Overall OEE 85.0%

Source: www.oee.com

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SSCX through the business unit, Flow Technology Asia – FTX, is Vorne Industries exclusive regional partner for XL Productivity Appliance. To learn more about XL, click here.